BIRIN NIKA MAI MATSI NA ƊAYA

ƊAKIN ƊAYA NA NIKA MAI MATSI MAI GIRMA Hoton da aka nuna

Takaitaccen Bayani:

Kamfanin Shandong Huate Magnet Technology Co., Ltd shine kamfani mafi girma kuma mafi girma a fannin bincike da haɓaka kayan aikin lantarki na maganadisu da lantarki a masana'antar, wanda ke haɗa bincike da haɓaka kimiyya, ƙira, samarwa, shigarwa da ayyukan gudanarwa. Kamfaninmu ya ƙunshi yanki mai fadin murabba'in mita 260,000, yana ɗaukar ma'aikata sama da 800 waɗanda sama da kashi ɗaya bisa uku ƙwararrun ma'aikatan fasaha ne. Ayyukanmu sun haɗa da kwal, ma'adinai, wutar lantarki, kayan gini, ƙarfe mara ƙarfe, kariyar muhalli, likitanci da sauransu a fannoni sama da 10. Muna ƙwarewa a fannin kera kayan aikin raba maganadisu masu ƙarfi, masu raba ƙarfe mai maganadisu, masu raba maganadisu, masu motsa maganadisu, masu niƙa da rarraba kayan aiki masu kyau, kayan aikin haƙar ma'adinai masu gasa da kuma masu ɗaukar maganadisu na MRI. Tare da abokan ciniki sama da 20,000, ana fitar da kayan aikinmu zuwa Amurka, Jamus, Brazil, Indiya, Ostiraliya da sauran ƙasashe da yawa.

Aika mana imel

Cikakken Bayani game da Samfurin

Alamun Samfura

Tsarin Aikace-aikace

An ƙera na'urar niƙa mai matsin lamba mai amfani da tuƙi ɗaya musamman don niƙa clinkers na siminti, dattin ma'adinai, clinkers na ƙarfe da sauransu zuwa ƙananan granules, don murƙushe ma'adanai na ƙarfe (ƙarfe, ma'adanai na manganese, ma'adanai na jan ƙarfe, ma'adanai na gubar-zinc, ma'adanai na vanadium da sauransu) da kuma niƙa ma'adanai marasa ƙarfe (gangues na kwal,

feldspar, nepheline, dolomite, farar ƙasa, quartz, da sauransu) a cikin foda.

Tsarin da Ka'idar Aiki

◆Zane-zanen Ka'idar Aiki

Na'urar niƙa mai matsin lamba ta Singledrive ta ɗauki

ƙa'idar niƙa kayan da aka tara.

Ɗaya na'urar birgima ce mai tsayawa, ɗayan kuma na'urar birgima ce mai motsi.

Mirgina biyu suna juyawa akasin haka a gudun iri ɗaya.

Kayan suna shiga daga buɗewar abinci ta sama,

kuma ana niƙa su saboda fitar da su ta hanyar matsin lamba mai yawa a cikin gibin birgima biyu, sannan a fitar da su daga ƙasa.

◆Sashen tuƙi

Ana buƙatar tuƙi ɗaya kawai,

Ana watsa wutar lantarki daga na'urar da ba ta aiki zuwa na'urar da ba ta motsi ta hanyar tsarin gear,

don haka birgima biyun sun daidaita gaba ɗaya ba tare da wata gogayya mai zamewa ba.

Ana amfani da duk aikin don fitar da kayan aiki,

kuma yawan amfani da makamashi yana da yawa, wanda ke adana kashi 45% na wutar lantarki idan aka kwatanta da na'urar niƙa mai ƙarfi ta gargajiya.

◆ Tsarin shafa matsi

Tsarin matsi na injina na bazara da aka haɗa yana sa na'urar juyawa ta zama mai sassauƙa.

Idan akwai ƙarfe da ke shiga cikin baƙon abu,

Tsarin amfani da matsin lamba na bazara yana dawowa kai tsaye kuma yana amsawa akan lokaci, yana tabbatar da cewa ƙimar aiki ta kai kashi 95%;

Yayin da na'urar niƙa mai ƙarfi ta gargajiya ke sa a guji amfani da man hydraulic, ana buƙatar a fitar da shi ta bututun don rage matsin lamba.

Aikin yana jinkiri, wanda zai iya haifar da lalacewa ga saman birgima ko kuma rashin aiki na tsarin hydraulic.

◆Nauyin birgima

Ana haɗa saman birgima da kayan walda masu jure lalacewa, kuma taurin zai iya kaiwa HRC58-65; matsin yana daidaita ta atomatik tare da kayan,

wanda ba wai kawai yana cimma manufar niƙa ba, har ma yana kare saman birgima;

Naɗin da ake motsi da naɗin da ba a tsayawa ba suna aiki tare ba tare da zamewa ba.

Saboda haka, tsawon rayuwar aikin na'urar niƙa mai ƙarfi ta fi ta al'ada.

Babban Siffofin Fasaha

◆ Ingantaccen Aiki. Idan aka kwatanta da kayan aikin niƙa na gargajiya, ƙarfin sarrafawa yana ƙaruwa da kashi 40 - 50%.

Ƙarfin sarrafawa na PGM1040 zai iya kaiwa kimanin t 50 - 100 a kowace awa, tare da ƙarfin 90kw kawai.

◆ Ƙarancin Amfani da Makamashi. Kamar yadda yake a cikin hanyar tuƙi ɗaya, yana buƙatar injin guda ɗaya kawai don tuƙi.

Yawan amfani da makamashi yana da ƙasa sosai. Idan aka kwatanta da na gargajiya na HPGR mai tuƙi biyu, zai iya rage yawan amfani da makamashi da kashi 20-30%.

◆ Inganci Mai Kyau Mai Juriya Da Rage Yaduwa. Tare da tuƙi ɗaya kawai, aikin daidaitawa na birgima biyu yana da kyau sosai.

Tare da saman walda mai jure lalacewa, birgima suna da inganci mai kyau na jure lalacewa kuma ana iya kiyaye su cikin sauƙi.

◆ Babban Yawan Aiki: ≥ 95%. Tare da ƙirar kimiyya, ana iya matsa kayan aiki ta hanyar rukunin magudanar ruwa mai ƙarfi.

Ana iya daidaita matsin lamba na aiki ta atomatik kamar yadda yake a cikin matsi na rukuni na bazara. Babu wani wurin da ya lalace.

◆ Babban aiki da kai da kuma sauƙin daidaitawa. Ba tare da tsarin hydraulic ba, akwai ƙarancin aikin da ba shi da kyau

◆ An yi wa saman birgima ɗin welda mai jure lalacewa, wanda aka haɗa shi da kayan walda masu jure lalacewa, tare da tauri mai yawa da juriya mai kyau;

Matsi zuwa ga maɓuɓɓugar ruwa ya fito ne daga ƙarfin amsawar kayan, kuma matsin lamba koyaushe yana daidaita,

wanda ba wai kawai yana cimma manufar murƙushewa ba,

amma kuma yana kare saman birgima; birgima mai motsi da birgima mai tsayawa an haɗa su da tsarin gear kuma ana tuƙa su,

kuma gudun yana daidaitawa gaba ɗaya, ta haka ne guje wa zamewar gogayya tsakanin kayan da saman birgima.

Saboda haka, tsawon rayuwar sabis ɗin ya fi na HPGR mai tuƙi biyu girma.

◆ Tsarin da aka gina da ƙaramin sarari a ƙasa.

Sigogi na Fasaha

Samfuri	Diamita na birgimamm	Naɗawafaɗimm	Girman gatari mai yawa(Siminti, ƙarfe mai kauri, ƙarfe mai kauri) mm	Mafi kyawun ciyarwagirman(ƙarfem in e r a l,ba na ƙarfe bama'adinai) mm	mm Girman fitarwa(siminti）mm	Ƙarfin sarrafawaT/h	Mo zuwa ko riko Kw	Girman zane(L×W×H）mm
PGM0850	φ800	500	50	30	Rarrabawa，＜4	30～40	37	2760×2465×1362
PGM1040	φ1000	400	50	30	Rarrabawa，＜4	50～80	90	4685×4300×2020
PGM1060	φ1000	600	50	30	Rarrabawa，＜4	70～110	110	4685×4300×2020
PGM1065	φ1000	650	50	30	mai lanƙwasawa，＜4	100～160	200	5560×4500×2200
PGM1250	φ1200	500	50	30	Rarrabawa，＜4	120～180	250	6485×4700×2485
PGM1465	φ1400	650	50	30	Rarrabawa，＜4	240～320	630	9200×6320×3600
PGM1610	φ1600	1000	50	30	Rarrabawa，＜4	500～650	1250	10800 × 8100 × 4400

KWATANTA TSAKANIN TUKI GUDA ƊAYA HPGR DA TUKI NA AL'ADA

JERIN GUDANARWA KAFIN NIKA NA TUKI ƊAYA NA HPGR

Niƙa siminti, ma'adanin ma'adinai da kuma ƙarfe kafin niƙa "Ƙarin niƙawa da ƙarancin niƙawa, maye gurbin niƙa da niƙawa", wato, niƙawa kafin niƙawa, ya zama babbar fasaha don samar da injin niƙa bututu don ƙara yawan samarwa da rage amfani da makamashi. A matsayin kayan aiki mafi ci gaba na niƙawa kafin niƙawa, HPGR mai tuƙi ɗaya zai iya niƙa kayan zuwa -4mm ko -0 .5mm, wanda 0 .08mm ya kai fiye da 30%. Ana iya ƙara ƙarfin injin niƙa mai amfani da shi da 50-100%, kuma ana iya rage yawan amfani da wutar lantarki na niƙawa da 15-30%.

JADAR GUDANAR DA MA'ADANAN ƘARFE MAI KYAU DA ƊAUKAR ƊAUKI TA HPGR

Murkushe Ma'adinan Ƙarfe Mai Kyau

Lokacin da ma'adanai suka ratsa ta cikin tazara tsakanin birgima biyu, ana niƙa su zuwa ƙananan barbashi na -5 mm ko -3 mm da kuma foda mai yawa ta hanyar ƙarfin matsin lamba mai yawa. Saboda raunin ƙarfin haɗin da ke tsakanin ma'adinan mai amfani da gangue, karyewar gajiya ko ƙananan fasawa da damuwa na ciki suna samuwa cikin sauƙi. Wani ɓangare na haɗin zai rabu gaba ɗaya.

Saboda yawan sinadarin foda mai laushi da aka fitar daga HPGR da kuma yadda ake niƙa ma'adanai a saman rabuwar, idan aka kwatanta da yadda ake niƙawa a al'ada, yawan haɓakar da ke tsakanin samfuran da aka niƙa ya ragu, kuma tasirin zubar da wutsiya yana da kyau.

An inganta yawan amfanin da aka samu daga tarin shara da kuma yawan zubar da shara sosai.

JADAR GUDANAR DA AIKIN AMFANI GA MA'ADANA MAI KARATU BA TARE DA TUKI GUDA GUDA BA

Niƙa Ma'adinai Ba Na Ƙarfe Ba

Idan aka kwatanta da kayan aikin niƙa na gargajiya, HPGR mai tuƙi ɗaya yana da fa'idodin babban ƙarfin injin guda ɗaya, ƙarancin amfani da makamashi, ƙarancin lalacewa da ƙarancin gurɓatar ƙarfe; ana iya sarrafa kyawun samfurin daga raga 20 zuwa raga 120, wanda zai iya maye gurbin injin niƙa ƙwallo kuma ya ƙirƙiri sabon tsarin niƙa.

HPGM jerin nika mai matsin lamba mai yawa

Ka'idar Aiki

Na'urar niƙa mai ƙarfi ta jerin HPGM sabuwar nau'in kayan niƙa ce mai adana kuzari wadda aka tsara bisa ƙa'idar niƙa mai ƙarfi. Ta ƙunshi na'urori biyu masu matsewa waɗanda ke juyawa a hankali a ƙaramin gudu. Ɗaya na'urar naɗawa ce mai tsayawa ɗaya kuma na'urar naɗawa ce mai motsi, wacce injin mai ƙarfi ke tuƙawa. Ana ciyar da kayan daidai gwargwado daga sama da na'urorin biyu, kuma ana ci gaba da ɗaukar su zuwa cikin ramin naɗawa ta hanyar naɗawa. Bayan an yi musu matsin lamba mai yawa na 50-300 MPa, ana fitar da kek ɗin kayan mai yawa daga injin. A cikin kek ɗin kayan da aka fitar, ban da wani kaso na samfuran da suka cancanta, tsarin ciki na ƙwayoyin samfuran da ba su cancanta ba yana cike da adadi mai yawa na ƙananan fasa saboda fitar da matsi mai yawa, don haka ikon niƙa kayan ya inganta sosai. Ga kayan bayan fitarwa, bayan wargajewa, rarrabuwa da tantancewa, kayan da ba su wuce 0.8 mm ba na iya kaiwa kusan 30%, kuma kayan da ba su wuce 5 mm ba na iya kaiwa sama da 80%. Saboda haka, a cikin ƙarin tsarin niƙa, yawan amfani da makamashin niƙa zai iya raguwa zuwa wani babban mataki, ta yadda ƙarfin samar da kayan aikin niƙa zai iya yin aiki sosai, gabaɗaya ƙarfin tsarin niƙa ƙwallon za a iya ƙarawa da kashi 20% zuwa 50%, kuma jimlar amfani da makamashi za a iya ragewa da kashi 30% zuwa 50% ko fiye.

Filayen Aikace-aikace

Akwai nau'ikan albarkatun ma'adinai da yawa a ƙasar Sin, amma halayen yawancin nau'ikan ma'adanai marasa kyau ne, iri-iri kuma masu kyau. Domin magance matsalolin da suka taso a fannin tattalin arziki, fasaha da kare muhalli na haɓaka haƙar ma'adinai, kamfanonin haƙar ma'adinai na cikin gida suna gabatar da, narke da kuma ɗaukar sabbin kayan aikin haƙar ma'adinai masu inganci na ƙasashen waje. A wannan yanayin kasuwa, HPGR kayan aikin niƙa ne masu inganci waɗanda aka fara bincike da kuma nuna, kuma ana fara amfani da su a kamfanonin haƙar ma'adinai na cikin gida. Haka kuma kayan aikin samar da ma'adinai ne da masana'antar haƙar ma'adinai ta cikin gida ta fi damuwa da su. Ana iya cewa ana amfani da HPGR sosai a ma'adinan ƙarfe na cikin gida. Ana amfani da HPGR sosai a cikin gida da ƙasashen waje a cikin niƙa a masana'antar siminti, granulation a cikin masana'antar sinadarai, da niƙa pellet mai kyau don ƙara yankin saman. Ana amfani da shi don niƙa ma'adinan ƙarfe don cimma manufofi daban-daban kamar sauƙaƙe tsarin niƙa, ƙara niƙa da ƙarancin niƙa, inganta yawan aiki na tsarin, inganta tasirin niƙa ko alamun rabuwa.

Faɗin Aikace-aikacen Aiki

1. Niƙa kayan da aka yi da yawa matsakaici, mai kyau da kuma ultrafine.

2. A masana'antar sarrafa ma'adinai, ana iya sanya shi a gaban injin niƙa ƙwallon, a matsayin kayan aikin niƙa kafin a fara niƙa, ko kuma a haɗa tsarin niƙa tare da injin niƙa ƙwallon.

3. A cikin masana'antar pellet mai oxidized, ana iya maye gurbin injin niƙa mai danshi da aka saba amfani da shi.

4. A cikin kayan gini, kayan da ba su da ƙarfi da sauran masana'antu, an yi amfani da su cikin nasarar amfani da su a cikin clinker na siminti, farar ƙasa, bauxite da sauran niƙa.

Amfanin Samfuri

1. Tsarin matsin lamba akai-akai yana tabbatar da santsi matsi tsakanin birgima kuma yana tabbatar da tasirin niƙawa.

2. Gyaran karkacewa ta atomatik, zai iya daidaita gibin da sauri don tabbatar da santsi na kayan aiki.

3. Tsarin rabuwar gefen yana rage tasirin tasirin gefen akan tasirin niƙa.

4. Tare da sandunan carbide masu siminti, tsawon rai, sauƙin gyarawa, kuma ana iya maye gurbinsu.

5. Bankin bawul yana ɗaukar kayan da aka shigo da su daga ƙasashen waje, kuma tsarin hydraulic yana da ƙira mai kyau da aminci mai kyau.

Tsarin HPGR

Samfuri	Diamita na birgimamm	Faɗin birgima mm	Jimlar fitarwaiya aiki	Girman ciyarwa	Nauyin injint	An shigar da wutar lantarki
HPGM0630	600	300	25-40	10-30	6	74
HPGM0850	800	500	50-110	20-35	25	150-220
HPGM1050	1000	500	90-200	20-35	52	260-400
HPGM1250	1200	500	170-300	20-35	75	500-640
HPGM1260	1200	600	200-400	20-35	78	600-800
HPGM1450	1400	500	200-400	30-40	168	600-800
HPGM1480	1400	800	270-630	30-40	172	800-1260
HPGM16100	1600	1000	470-1000	30-50	220	1400-2000
HPGM16120	1600	1200	570-1120	30-50	230	1600-2240
HPGM16140	1600	1400	700-1250	30-50	240	2000-2500
HPGM18100	1800	1000	540-1120	30-60	225	1600-2240
HPGM18160	1800	1600	840-1600	30-60	320	2500-3200

Sabuwar fasahar saman ingarma ta yi birgima

Yana ɗaukar manyan injunan ƙarfe masu ƙarfi tare da tauri mai ƙarfi da juriya mai kyau ga lalacewa.

An tsara tsarin ingarma ta hanyar kwaikwayon kwamfuta,

kuma tsarin ya dace, wanda zai iya samar da tsari iri ɗaya tsakanin sandunan, yana kare sandunan da saman birgima yadda ya kamata,

da kuma inganta rayuwar matse birgima. An sanya sandunan da manne na musamman da aka shigo da su daga ƙasashen waje don sauƙin maye gurbinsu.

Fasahar rabawa ta birgima bushing da babban shaft

Babban jikin na'urar matsewa an yi ta ne da ƙarfe mai inganci, kuma an ƙera na'urar matsewa da ƙarfe mai inganci. Babban sandar da na'urorin matsewa an yi su ne da kayan aiki daban-daban, wanda ke inganta ƙarfin babban sandar da kuma ƙarfin na'urar matsewa. Rayuwar na'urar matsewa ta inganta sosai. Sauya na'urar matsewa ta dace.

Fasaha mai saurin hawa da cire bearing Ana amfani da bearing mai inganci mai kauri kuma an riga an tsara tankin mai mai ƙarfi. Ana iya sauke bearing cikin sauƙi ta hanyar famfon mai mai ƙarfi, wanda hakan ke rage wahalar maye gurbin bearing ɗin sosai da kuma inganta ingancin kulawa.

Fasahar haɗa hatimi da yawa

Hatimin bearing yana ɗaukar nau'ikan hatimin J-type da nau'in V-type da labyrinth iri-iri, kuma haɗin fasahar hatimin yana tabbatar da tasirin hatimin bearing yadda ya kamata.